Buying guides

Buying a used chemical reactor

Chemical reactors are agitated pressure vessels in which reactions run under controlled temperature and pressure. Used reactors are mostly glass-lined steel, stainless steel or special alloys, and are available from laboratory to many cubic metres.

Specifications that decide fit

  • Material of construction: glass-lined for corrosive and high-purity processes, stainless steel or alloys such as Hastelloy for others.
  • Design pressure and temperature of both the vessel and the jacket or half-pipe coil.
  • Volume, nozzle layout, agitator type and drive, and the type of shaft seal (single or double mechanical seal).

Condition checks

  • Glass-lined reactors: a spark (holiday) test and visual inspection show whether the lining is intact; repairs with tantalum plugs are common but should be recorded.
  • Stainless and alloy reactors: check welds and surfaces for pitting or stress-corrosion cracking.
  • Agitator, gearbox and seal condition, and whether the jacket has been pressure-tested.

Documents to ask for

Ask for the nameplate data, pressure vessel certification (for example PED or ASME), material certificates, the last inspection or pressure test report and, for glass-lined vessels, the most recent spark test result.

Questions buyers ask

How can I tell if a used glass-lined reactor is still good?

A high-voltage spark test detects pinholes and damage in the glass lining. Combined with a visual inspection and the repair history, it is the main indicator of remaining life.

Can I use a used reactor at a higher pressure than on its nameplate?

No. The nameplate design pressure and temperature are the limits for vessel and jacket; rerating requires a formal engineering assessment.

Do used reactors need new certification?

That depends on local pressure-equipment rules. Original certification and inspection records usually make recertification straightforward.

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