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Used equipment for sale: BAUSCH Advanced Technology Group Vial Filling, Labeling and Inspection Line, New 2021

Name: BAUSCH Advanced Technology Group Vial Filling, Labeling and Inspection Line, New 2021
Brand: BAUSCH Advanced Technology Group
SKU: 4427-1

Aseptic Fill And Finish

Sold

Year: 2021
Location: United Kingdom
SKU: 4427-1

This unused 2021 BAUSCH Advanced Technology Group (BATG) vial filling line includes: • Bausch type 721 de-bagging machine for vial tubs sized 221 x 379 x 49.5 mm, with oRABS • Bausch type 411 enclosed sterile transfer chamber to decontaminate outer surfaces using 4 UV light lamps • Bausch type 721 de-lidding and de-nesting of the vial tubs under isolator • Bausch type 534 filling and closing machine for stoppers, operates under class A conditions into an isolator for toxic products, rotary infeed table, pre- and post-weighing for the In-Process Control (IPC) of a 100% weight verification of each vial, pre-gassing with nitrogen, dosing using 4 peristaltic pumps with a filling accuracy of up to ± 1% • Bausch type 551 closing machine for aluminum crimp caps and flip-off with rotary infeed table, under isolator • Bausch type 309 cleaning machine for external washing, rinsing and drying of the vials with vial discharge into trays, under isolator. • Total floor space approx. 11,917 x 2,639 mm (LxW), max. height approx. 3,910 mm Includes inspection and labeling: • Brevetti A30LD fully automatic vial inspection machine for the inspection of particles, alu-cap crimping, flip-cap (top view), flip-cap color, stopper presence, glass defects (cracks), fill-level and leak detection using high voltage; with change parts suitable for a container diameter of 8 to 36 mm and a maximum height of 135 mm, capacity up to 200 vials per minute. • Bausch type 603 vial labeling machine, label height from 15 to 80 mm, label width from 20 to 120 mm, core diameter of the label reel from 47 to 76 mm, maximum outer diameter of the label reel 400 mm, Domino type V230i thermal transfer printer for LOT, EXP, MFD, etc. with 3 lines of maximum 10 characters per line, 2 Cognex cameras for inspecting print and barcode verification of the labels, discharge of the labelled vials into 2 discharge trays or 1 reject tray. • Total floor space approx. 7,154 x 1,789 mm (L x W) Includes change parts for vials: • 2ml injection vial (2R) (16 ± 0.15 mm x 35 ± 0.5 mm height) • 6ml injection vial (6R) (22 ± 0.2 mm x 40 ± 0.5 mm height) • Capacity up to 9,900 per hour on 2R and 6,600 per hour on 6R.

Specifications

SKU: 4427-1
GSKU: 02025001989
Location:: United Kingdom
Year of construction:: 2021
container type: vials

Description

More information about the BAUSCH Advanced Technology Group 534

Introducing the BAUSCH Advanced Technology Group 534 Vial Filling Line, a state-of-the-art solution for efficient and precise vial filling and closing. This unused 2021 BATG vial filling line is equipped with advanced features to ensure optimal performance and product quality. The line includes the Bausch type 721 de-bagging machine, designed for vial tubs sized 221 x 379 x 49. 5 mm. With oRABS technology, this machine provides a sterile and controlled environment for the de-bagging process. To ensure the utmost cleanliness and safety, the line also features the Bausch type 411 enclosed sterile transfer chamber. Equipped with 4 UV light lamps, this chamber effectively decontaminates the outer surfaces of the vial tubs. The Bausch type 721 de-lidding and de-nesting machine operates under isolator conditions, further enhancing the sterility and safety of the process. The heart of the line is the Bausch type 534 filling and closing machine. This machine operates under class A conditions and is suitable for toxic products. It features a rotary infeed table, pre- and post-weighing for In-Process Control (IPC), and pre-gassing with nitrogen. With 4 peristaltic pumps, it offers a filling accuracy of up to ± 1%. The line also includes the Bausch type 551 closing machine for aluminum crimp caps and flip-off caps. With a rotary infeed table and operating under isolator conditions, this machine ensures secure and reliable sealing of the vials. For external washing, rinsing, and drying of the vials, the line is equipped with the Bausch type 309 cleaning machine. This machine operates under isolator conditions and provides thorough cleaning before further processing. The total floor space required for this vial filling line is approximately 11, 917 x 2, 639 mm (LxW), with a maximum height of approximately 3, 910 mm.

In addition to the filling and closing processes, this line also includes inspection and labeling capabilities. The Brevetti A30LD fully automatic vial inspection machine offers comprehensive inspection features, including particle inspection, alu-cap crimping, flip-cap inspection, stopper presence, glass defect detection, fill-level inspection, and leak detection. With a capacity of up to 200 vials per minute, this machine ensures the highest quality standards. The line also features the Bausch type 603 vial labeling machine, capable of handling label heights from 15 to 80 mm and label widths from 20 to 120 mm. Equipped with a Domino type V230i thermal transfer printer, this machine allows for easy printing of important information such as LOT, EXP, MFD, etc. The labels are inspected and verified using 2 Cognex cameras, ensuring accurate labeling. The labeled vials can be discharged into 2 trays or a reject tray. The total floor space required for the inspection and labeling section is approximately 7, 154 x 1, 789 mm (L x W). To accommodate different vial sizes, the line includes change parts for 2ml injection vials (2R) and 6ml injection vials (6R). With a capacity of up to 9, 900 vials per hour for 2R and 6, 600 vials per hour for 6R, this line is versatile and efficient. Overall, the BAUSCH Advanced Technology Group 534 Vial Filling Line is a comprehensive solution for aseptic fill and finish packaging lines. With advanced technology, precise filling accuracy, and thorough inspection capabilities, this line ensures the highest quality standards for pharmaceutical and biotech products.

About the manufacturer BAUSCH Advanced Technology Group

BAUSCH Advanced Technology Group is a renowned company specializing in the manufacturing of packaging lines, particularly in the field of aseptic fill and finish. With a strong focus on innovation and cutting-edge technology, BAUSCH has established itself as a global leader in providing advanced packaging solutions for the pharmaceutical, biotech, and healthcare industries. The company's aseptic fill and finish packaging lines are designed to ensure the highest level of product safety and integrity. These lines are specifically engineered to handle the delicate process of filling and sealing sterile products, such as vaccines, injectables, and other parenteral medications, in a completely sterile environment. By maintaining strict aseptic conditions throughout the entire packaging process, BAUSCH's lines help prevent contamination and maintain the efficacy of the products. BAUSCH's packaging lines are characterized by their exceptional precision, reliability, and efficiency. They are equipped with state-of-the-art technologies, including advanced robotics, automated systems, and intelligent controls, to ensure accurate and consistent filling, capping, and labeling of the products. The lines are designed to handle a wide range of container types, including vials, syringes, ampoules, and cartridges, catering to the diverse needs of the pharmaceutical industry. In addition to their technical excellence, BAUSCH's packaging lines are also known for their flexibility and scalability. They can be customized to meet specific production requirements, accommodating different batch sizes and product variations. This adaptability allows pharmaceutical companies to optimize their manufacturing processes, reduce downtime, and increase overall productivity. Furthermore, BAUSCH provides comprehensive support and services to its customers, including installation, training, maintenance, and technical assistance. The company's team of experts works closely with clients to understand their unique needs and provide tailored solutions that align with their specific packaging requirements. Overall, BAUSCH Advanced Technology Group is a trusted partner for pharmaceutical companies seeking advanced packaging solutions. With their aseptic fill and finish packaging lines, the company ensures the highest standards of product safety, quality, and efficiency, contributing to the advancement of the healthcare industry. ...read more

https://www.bausch-group.com

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